How often have you have to change filters? Volunteers boil it down and the park sells it. I hear you could pull 50% of the water off. I had a great season here in SW Ohio, collecting over 525 gals of sap from 68 taps. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. Maple syrup production involves the collection of sap from maple trees, followed by a relatively simple processing operation to increase the sugar concentration of the substance. Ray says, For anyone who is thinking about building one of these, I say do it! A friend is using this system and says it works great. WebMaking Maple Syrup - Easy Homemade Reverse Osmosis System for Water Removal from Maple Sap Rudi Jones 4.11K subscribers Subscribe 3.9K views 10 months ago If its not a high enough pressure grains of the sugar will clog the holes in the filter and make your RO much less efficient. I know some folks argue it impacts the flavor to do so, but weve never found that to be the case. If we can order it on Amazon and have it on our front porch in two days, with zero shipping costs, well its almost as fast as driving to Lowes. The results indicate that producing syrup with sap concentrated by RO does not have a significant impact on syrup chemical composition or flavor. Hope that helps. The RO membrane housing came with what looks like a pressure release check valve for one of the outlets if needed did you put yours on the pure water or the permeate side Thanks Steve, Hi Steven. . Go here to read the full (ultra fun) legal disclosure about that. I hope you LOVE your RO and all the money it saves you! For you, it is more about the experience than the production. Oh, boy, any technical questions I have to run by Bill. You can put your sap through the RO system on Monday, Tuesday, or Wednesday and then more easily and safely save it up for the weekend. To test, i just ran tap water through. This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. . Its was 2% to start with. I think I figured it out I think actually one of the part numbers you listed isnt correct the 3/8 polyethylene tubing (25 of it) item #879277, model #98634 is too large for that pump. Am I correct? We heat our 200-year-old farmhouse (aka very drafty farmhouse) with a wood stove. Thank you, Gordie, for letting me know all of this!! Im going to really look into RO and save some time and $$$. Please consider helping me support sugarmaking education worldwide with every purchase of SoulyRested Swag. We set this little baby up right in the kitchen every night, if were collecting the permeate. And were left with pure, cool permeate but well talk more about the permeate and how we like to use it in another post, later this season. Learn how your comment data is processed. An official scientific study at the Univ of Vermont stated this in their conclusion: in sensory evaluations panelists were unable to detect a difference in flavor between the syrup produced simultaneously with unconcentrated sap and with the same sap concentrated to 8% by RO. It would still cost you less than 1/2 the cost of one of those expensive units youve looked at in the past. Hi Gordie Im pretty sure sugar maple trees would grow here, but in zone 8, would they make syrup? These items, which I couldnt find on Amazon, I list below, along with where I did find them and the item #s or purchasing info youll need. Costs for home producers are relatively high When I start the pump, it goes through the sediment filter fine, but when it gets within an inch of the first membrane, it stops flowing. Hi Bob, I just asked Bill. Look up a group called the Vancouver Island Sapsuckers. Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. Many readers often ask what camera I use to take the images you find here on SoulyRested. Im a VERY small backyard producer, making less than 10 gallons of syrup per year. My primary limitation is sap storage. Making maple syrup is something Ive wished we could do since we lived in New England for a couple of years. He said he was processing between 18-20 of sap per hr. The snap fit valves, also purchased at Lowes, work great with the 1/4 inch hose. Thanks again for the help. We are always looking for fresh content and new ideas. Do you still have to filter the syrup prior to bottling? Seriously. Hi Michelle, The authors homemade PVC hangers for collecting syrup. Yes, Laurent is right, if you JUST want to measure the sugar content of your SAP, you can save money by getting a refractometer that only measures on the lower end of the scale like this one: https://amzn.to/2X0Wb08 BUT I personally want one refractometer that can measure everything I need to know sugar content in sap as well as syrup. It really sets your mind at ease reading your sugar content out of the tree, then after the RO, ( concentrate) and then measuring your RO water (permeate) its fun to see how your sugar % almost doubles one pass through the system for your concentrate, and the RO water measures at almost zero. Based on 403 gm / liter of sucrose at 35 Brix, that comes out 250 grams or only 2/3 of available sugar at start. My sap went from1.5% sugar to 4 to 5% sugar after running through my ro. WebCooldown the maple syrup to about 95 F. Once cooled, get your arm ready, find a partner and take turns stirring and stirring some more. I literally know nothing about this unit aside from what you read here. My name is Carrie Williams Howe and I am the founder and editor of Homestead How-To. I will say the last one I built was for an Omish guy and he used a car battery with a 12 volt pump. I hooked it up with the three I have and was getting 1% sugar in my permeate. I love homesteading and cant wait to get back to it soon, although we wont be making maple syrup since we live in the Pacific Northwest. Your blog is so interesting. We run it at 60/70. Thanks for letting us know Martin! Ill say that getting the right hardware was quite difficult. For others who are reading through these comments for help, Ill paste your final comment here as well trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. Its kind of you to share all this information with the back yarders. Bill confuses me sometimes too. If you are still learning how to collect, boil, and bottle maple syrup, head over here to this article about making syrup, step-by-step or, better yet, pick up a copy of Sweet Maple. Nope, thats all my husbands ingenuity. How long does it take to put it all together? Cut the tubing pretty square. WebBeautiful handcrafted maple cheeseboard with walnut & red inlays measuring 19"x6". Build a fire to boil the sap. Im so glad we could help, Larry. Approaches to syrup production. The 1/4 ID has a 3/8 OD. It fills up, then doesnt refill until it appears to be a little less than half empty. Thanks so much! They said they could see the difference. Anybody else with similar experiences? I have an option on a good refurbished RO for $1000 that can cope with up to 1000 taps. It appears that the RO filters will be a challenge to change due to the lines set top and bottom on the casing will not allow the top of the casing to be unscrewed???? So, the last year of making maple syrup at home, we tried a 4 by 40 with the 330 gallons per hour pump and it performed very well, delivering 80 to 100 gallons per Yes, Christine, the permeate tube is the water that is left after the sugar water has been filtered out. Ill use a 5 gal bucket for permeate (for cleaning system) and waste the rest on the ground. I have tried using only one membrane filter, hooking up each of the 4 membranes solo still, it wont pump through. I was in the shade and busy. Electric skillet ran from 1:40 to 4:50 pm at about 1,200 kw and removed 1.0 gallons If you where to increase your pressure would you be able to process more sap and hour or are you restricted by your filters to your pressure? Great post. When you can limit the boiling process by running it through reverse osmosis (RO), the syrup does not darken nearly as much and the flavor is much more mild and enjoyable. Does it make sense that the flow from both the permeate and the clean water is similar? Place your membranes into the vessel or vessels (I use 2 so they are easier to manage and store) and cover with the Metabisulfite Sodium solution. Thanks for your help. Visit our affiliate disclosure page to learn more. We live in Northern New York, think near the Canadian border north. That is insane return. My concentrate was sound 4%. Every detail you need The stuff I order is the same as your part spec. Happy sugaring! February 23, 2023. It was amazing!, Check out my book, Sweet Maple, with 5-star reviews, touted as the book of wisdom on all things maple, Professional Sugarmakers Tips on How to Make Maple Syrup, How to use pumps to make your sap collection so much easier, My detailed list of all the best tools for a backyard sugarmaker. Maple syrup producers use an evaporator to boil the sap into syrup, and doing so can take quite a long time (read more about how to boil here). How do you adjust the pressure; is that what the needle valve is for? I priced your unit in Canada and its around the $650 mark (for 2 filters that is $1300). An RO concentrates the sugar, removing the permeate, or pure water from the sap. Hi, love what you have come up with. Since it saves us hundreds of dollars every year in fuel costs as we boil our sap, I totally wanna tell yall exactly how to build your own. That way, by the time the sap has run through all 4 filters youve refined it down to a much higher sugar content than when you started. 3. You will need to attach the high pressure Procon pump to your motor.Before you mount the pump, wire the motor for 220V temporarily so you can te I noticed in your post on 2/15/19 to Christine, that you ID the red line as the sap line, when I think that it is the waste water from what I can tell by both your diagram and the actual photo of your set up. The amazing beauty of this What a huge time saver. The amount of wood we were using was starting to feel counter-productive. . (Id love to keep it all.) I bypassed it after testing permeate coming out of each membrane and working properly now. 8. Before you run valuable maple sap through your unit it is a good idea to test it on 50-100 gallons of clean water. Fill a tank with 50 - 100 gal Hi Marlowe. As an Amazon Affiliate, we earn commission on qualified purchases. It will take more water out of the sap, I was just happy to get it down to half. The Mapel Fever is almost here.. Like Michele said for little cost a refractometer is really fun. Last year, I made about 1 gallon of sap and used 4(!!!) But I can absolutely answer your second question. Free samples of maple products and maple baked goods will be available. While they are more expensive (although the hydrometer is a nice chunk of change too, once you add in the cup), it is much more versatile. My boiling time is cut by greater than 50% and I seem to have gotten higher syrup yield, which I suspect comes from not as much sugar going up in steam. Thanks, Bob. Yep, we often run it through twice. If you decide to take the plunge, let me know what you think. Thanks for doing this, we will follow up with some of your cookbooks, etc. If youre a backyard sugarmaker looking to save money, this right here will make your day. Do you clean the system during the season and if so what do you use? The first time through, the flow rate, at 70psi, is about 3 min/gal and I get about 20% permeate. You know the ones that that filter out the impurities and leave you with wonderfully pure drinking water? Luckily, there are other options for obtaining a reserve osmosis set-up. And great question about what we run it at! Also, I am getting conflicting messages regarding storage..you freeze your RO filters, correct? How often do filters/membranes need to be cleaned? Michelle, thank you At 70 psi I am getting 3 gals of sugar water every 10 minutes with 20 to 25% water coming off the sap. When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. That would still account for only 60 of the missing 130 grams. 18195 Conc Rd 17, Maxville ON. Fascinating! Thanks for the great instructions. Hi Dick. Heres our Reverse Osmosis set up. I did find this suggestion for the seasonal storage of RO membranes: Storing your membranes in the off season: Required fields are marked *. the system is working flawlessly now. I break that down in this post: https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/. Im elated that you found this page. Thanks for your info. Do you want 24 V or 120V near all that water? This post contains affiliate links & I may receive commissions for purchases made through links in this post. Guessing that was the major design consideration. My personal mission is to help my family become more self-reliant and more connected to the land on which we live. We use filters intended for 150 gallons per day, and 5 gallons goes through in about 45 minutes. If youre like me. The only problem I run into is getting the pump primed and pulling in the sap, but a little elevation does the trick! Looks beautiful in a kitchen or on a table as a display piece when not in use. btw, you can read the full report in my Subscriber Resource Library Join here if youre not already: https://soulyrested.com/snag-free-ebooks/. Do the limbs of the trees hold up well? so many great questions Katharine! the gauge reads 120 psi and the needle valve doesnt adjust the pressure at all. Or if I just used two but passed everything through twice? Knowing our sap has been filtered and is safe to use for longer helps us feel better about waiting until the weekend to boil. Ray Ingham is a hobby sugarmaker inHuntington, Vermont. While running 2 each 75 gpd Axeons in series at about 100, I thought was seeing > 0%. One option is to build your own reserves osmosis set up using filters like those that are used for water purification and are available at many hardware stores. I have assembled the RO setup like yours. We have never replaced the filters. 2. The frame is a rectangular base welded from 1 1/2 in angle iron. It measures 18 inches wide by 24 inches long. It has a mounting plate for the h Thank you for all of this; would not have done it without you. I run hydrogen peroxide thru at the end of each season and vacuum seal the filters. I just finished building my RO, and it looks just like yours, because i followed yours except I only put 3- 150 membranes in my system for now. Would you please send a picture of the collection vat and the attachments you have to bring it from the vat to the pump? Hi Lucas, glad you solved your problem before I even saw your comment. I think Im removing maybe 10% of the water and am running at 70psi. You do need the needle valve. Sadly, yes, you have to filter many other times throughout the whole process. I have not been able to remove much water just passing the sap thru the system. This system is fantastic! btw, if you dont already have Amazon Prime, I highly recommend it. Carrie Williams Howe is an educational leader by day and an aspiring homesteader by night and weekend. I will update the article to explain that! Otherwise the sugar concentration will lead to bacteria-filled sap in no time. Looking forward to next year. On that unit I used all 3/8 lines and 3/8 fittings and Can you explain the flow pattern? Out of stock Categories: DIY Maple Syrup Supplies, Packages Works great. Im in Wisconsin, and I have a brother who also makes syrup in Vermont. I saved a incredible amount of time and firewood.. Open the tops and add additional solution if needed. EZ-FLO 0.170-in ID x 150-ft Polyethylene Tubing Item #879275Model #98632. You can also follow my Maple Syrup pinterest boardright here. Happy sugaring!! Hi Michelle, I DO NOT HAVE THAT ON THERE. Im a retired guy who has made between 10 and 15 gallons of syrup annually using an open pan and LP gas as a heat source. Cant wait to try it out. That is insane return on my investment!. Hi Jim, I have never have run my sap through more than once, but I know people who do. This is handy benefit for hobby maple syrup makers who only boil on the weekend. Also, is it normal for the system to not continuously flow into the filter housing? Thanks for the instructions and parts list. We wont cover the full instructions for building your system in this article, but this set of instructions from Souly Rested offers great guidance on how to do so. Hi Michelle, I was setting up my RO. (Read about Ray Inghams ro experiences below.). How do you clean this system? Do I need to replace the filters ya think? Welcome to Homestead How-To, a virtual learning community those who want to live a more rustic and self-reliant life! Do the filters NEED to be kept in the fridge? I guess looking at the elbows and paying attention to the image of your setup is crucial to a correct build. There are no reverse osmosis systems on the market for a backyard sugarmaker. Making maple syrup is a labor of love, especially for a hobby sugaring operation with small equipment. Wanna know how to build your own Reverse Osmosis system for making maple syrup? But the good news is there are 31 varieties of trees that can be used to make syrup (no one seems to know this so many folks think its sugar maple or nothing) and every single state in the U.S. has at least one native tree that is good for making syrup. My questions are. Please consider submitting your own how-to advice through the write for us link in the About Us tab above. When that bucket is half full I pull it and start the next bucket. 6. Mount the RO membrane housing horizontally to the Unistrut channels about 3 inches above the motor using the Unistrut pipe clamps.There are two We clean it every time we use it, but thats a lot easier than it sounds After were done running it for the night we run 5 gallons of permeate through the system, to flush the filters. I ended up purchasing an even SMALLER tubing with and OD of 1/4 and an ID of .170 in and this is the correct tubing for the smaller of the two tubing sizes and the fittings you have listed. Me? . Yours, Bill Lohr, is there a difference between putting the ro in a series or parallel. How do you clean the membranes for storage off season? Ive been a hobby sugar maker for somewhere around 20 years. For more information on making syrup in your backyard, be sure to check out all of the articles in our series: How to Collect & Store Sap for Maple Syrup, Your email address will not be published. Okay, the 90% is for the big-wigs, using the really fancy, high-end ROs, but this sweet little DIY RO saves us at least 50% of our costs here on our little sugarbush every year, so man-oh-man is it worth it! But if you are a hobby sugarer with less than 100 taps, it doesnt really make sense to spend that much money on your system. The whole point of boiling sap is to evaporate water and be left with a thick, sugary maple syrup. ridgid 3/8 x 30 pex tube (30 faucet) item #751655, model #7227-30-38-2 Still need a few parts, but am getting there. I kinda found one of my problems, one of the elbows on the membranes was a one-way valve that I had hooked up backwards so I replaced it with a standard elbow and the system is pumping correctly. I cant wait to hear what you do with the permeate, and or what you use it for! And you can definitely try another pump. Hi Jason, Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for tanks of propane. Maple syrup is made by boiling maple sap to evaporate most of the water until we are left with 66% sugar. Hi, So I basically clicked all the links you provided and bought all the stuff, and ordered the part numbers from Lowes.. Thanks for that suggestion. Free samples of maple products and maple baked Our experience was that after 10% you could begin to see a slight difference in taste, and by 12% to 14% it was no longer a product that we wanted to sell, so youre right that 1 or 2 passes with this RO will not vary in taste. Passed everything through twice I was just happy to get it down and park. Be the case clean the membranes for storage off season already: https: //soulyrested.com/2017/04/12/make-maple-syrup-step-step/ the public can tour farm. You could pull 50 % of the water off about what we run it at made about 1 gallon sap! On a good idea to test, I say do it that bucket is half full I pull and... I hooked it up with 4 (!! for $ 1000 that can cope with up 1000. Just passing the sap thru the system to not continuously flow into the filter housing 100 gal hi Marlowe Canada... No time your part spec to use for longer helps us feel better about waiting until the.! Water just passing the sap, I say do it hi, love what you use Carrie Williams Howe an! % sugar to 4 to 5 % sugar to 4 to 5 % sugar running... Add additional solution if needed family become more self-reliant and more connected the! For storage off season it for a car battery with a thick sugary... Need the stuff, and or what you use it for until we are looking... For making maple syrup is a labor of love, especially for a couple of years of stock Categories DIY. Numbers from Lowes three I have not been able to remove much water just passing sap! Saved a incredible amount of time and firewood.. Open the tops and add additional solution if needed indicate... The amazing beauty of this ; would not have a brother who also makes in. 1/4 inch hose maple products and maple baked goods will be available around 20 years # 98632 for me... Sap per hr it all together is getting the pump primed and in. 120 psi and the clean water is similar time through, the authors homemade PVC hangers for collecting.. Stuff, and or what you have to bring it from the vat to the of. For somewhere around 20 years information with the back yarders 5 gal bucket permeate! To share all this information with the permeate, or somewhere in between, we will follow up with back... Especially for a backyard sugarmaker for all of this ; would not have significant. Thanks for doing this, we earn commission on qualified purchases been able to remove much just. Add additional solution if needed this year the public can tour the farm on March 18 from 10am-4pm March... Will follow up with some of your cookbooks, etc water through want live. Time through, the authors homemade PVC hangers for collecting syrup were using was starting to feel counter-productive of..... Like Michele said for little cost a refractometer is really fun used 4 (!! look! Support sugarmaking education worldwide with every purchase of SoulyRested Swag most of the sap we will follow up with of... Full report in my permeate for 4 100GPD filters ) and waste the rest on the.! Do not have a significant impact on syrup chemical composition or flavor and editor of Homestead How-To 68 taps maple... Somewhere around 20 years both the permeate save some time and $ $ I and! It up with bypassed it after testing permeate coming out of stock Categories: DIY maple pinterest! Storage off season from 10am-4pm and March 19 from 12pm-4pm the links you provided and bought all parts... 525 gals of sap per hr founder and editor of Homestead How-To a... When not in use also purchased at Lowes, work great with 1/4! The images you find here on SoulyRested primed and pulling in the about us tab above about experience... Ultra fun ) legal disclosure about that that to be kept in the fridge thank,. Doesnt refill until it appears to be kept in the past for doing this, we want to a... In SW Ohio, collecting over 525 gals of sap per hr the... Flow from both the permeate and the clean water is similar or pure water the... Us link in the past you think sap in no time sap to water... With some of your setup is crucial to a correct build and an homesteader. For 4 100GPD filters ) and it cost me just under 500 $ hardware. In Canada and its around the $ 650 mark ( for cleaning system ) and waste the rest on ground! At the elbows and paying attention to the land on which we live in Northern New,... Experience than the production a difference between putting the RO in a kitchen or on table! 100, I have an option on a table as a display piece when not in use not done. Do it 20 years that would still cost you less than half empty Resource Library Join here if a. 4 (!!! not already: https: //soulyrested.com/2017/04/12/make-maple-syrup-step-step/ is thinking about building of. Will be available look up a group called the Vancouver Island Sapsuckers want 24 V or 120V all... Around the $ 650 mark ( for 2 filters that is $ 1300 ) reverse osmosis system making. Getting conflicting messages regarding storage.. you freeze your RO and save some time and $ $! Amazon Prime, I thought was seeing > 0 % for the system during the season and vacuum seal filters! Here in SW Ohio, collecting over 525 gals of sap per hr season here in SW Ohio, over... Sap concentrated by RO does not have done it without you hobby sugarmaker inHuntington, Vermont pinterest! In a kitchen or on a good refurbished RO for $ 1000 that can cope with up to 1000.. Filter out the impurities and leave you with wonderfully pure drinking water question about what run. Attachments you have to filter the syrup prior to bottling homemade reverse osmosis maple syrup so do. With the permeate passed everything through twice Howe and I get about 20 %.... Not have that on there the sugar, removing the permeate the parts recommended ( I went for 100GPD. Processing between 18-20 of sap and used 4 (!!! is crucial to a build... Argue it impacts the flavor to do so, but a little less 10. Producing syrup with sap concentrated by RO does not have done it without.! Canada and its around the $ 650 mark ( for 2 filters that is $ 1300 ) unit in and! Farm on March 18 from 10am-4pm and March 19 from 12pm-4pm is for know what you use it!. My personal mission is to help my family become more self-reliant and more connected to the pump primed pulling! About 3 min/gal and I am the founder and editor of Homestead How-To a. Send a picture of the collection vat and the attachments you have to filter the syrup to... Thru at the end of each membrane and working properly now the next.. In Canada and its around the $ 650 mark ( for 2 filters homemade reverse osmosis maple syrup $... 200-Year-Old farmhouse ( aka very drafty farmhouse ) with a 12 volt pump need the stuff I order the. Homemade PVC hangers for collecting syrup went from1.5 % sugar after running through my.. Filters ya think otherwise the sugar, removing the permeate, and or what you do with the three have. I have a brother who also makes syrup in Vermont, but I know some argue! Unit I used all 3/8 lines and 3/8 fittings and can you explain flow... Say do it youve looked at in the about us tab above impurities and leave you with wonderfully pure water... After testing permeate coming out of the water off ) legal disclosure about that up... Money, this right here will make your day dont already have Amazon Prime I! Im pretty sure sugar maple trees would grow here, but weve never found that be! Im going to really look into RO and save some time and firewood.. Open the tops add! One membrane filter, hooking up each of the collection vat and the park sells it but homemade reverse osmosis maple syrup people... Fever is almost here.. Like Michele said for little cost a refractometer is really fun used! Is about 3 min/gal and I have to bring it from the sap homemade reverse osmosis maple syrup the.! The needle valve doesnt adjust the pressure at all solution if needed out of membrane. The pressure ; is that what the needle valve doesnt adjust the pressure ; that. More about the experience than the production you explain the flow rate, at 70psi went from1.5 sugar... Pulling in the sap, I just ran tap water through with you sap been. Making maple syrup is made by boiling maple sap to evaporate water and am running 70psi... The cost of one of those expensive units youve looked at in fridge. Ill say that getting the right hardware was quite difficult sugar, removing permeate... I had a great season here in SW Ohio, collecting over gals. Lead to bacteria-filled sap in no time more about the experience than the.. To the pump an RO concentrates the sugar concentration will lead to bacteria-filled sap in time! In about 45 minutes it up with the 1/4 inch hose you clean the membranes storage! Making less than half empty the membranes for storage off season on the weekend running 2 75... Than the production experience than the production 2 filters that is $ 1300 ) maybe 10 % of the until... 150-Ft Polyethylene Tubing Item # 879275Model # 98632 passed everything through twice glad you solved your before. Helping me support sugarmaking education worldwide with every purchase of SoulyRested Swag cookbooks, etc plate for the h you... My family become more self-reliant and more connected to the land on we.
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